Parameters
Recommended values
Formulas & notes
- RPM = (Vc × 1000) / (π × D)
- Spindle speed from surface speed Vc (m/min) and tool diameter D (mm)
- Cutting feed = RPM × flutes × fzadj
- fzadj scales with engagement: lower for deep cuts and full-width slots, higher for light stepover (chip thinning)
- fzadj = fzbase × radial factor × axial factor
- Radial factor uses stepover / diameter; axial factor uses stepdown / diameter
- MRR = stepover × stepdown × cutting feed
- Material removal rate: ae × ap × feed
Values are tuned for a 3018-PROVER (775 spindle, limited rigidity). Start shallow and increase depth gradually while listening to the cut and checking chips.